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Horizontal Milling Machine


May 4, 2017 Facebook Twitter LinkedIn Google+ CNC Machine



can use a variety of cylindrical milling cutter, wafer cutter, angle cutter, milling cutter and end milling cutter processing a variety of plane, slope, groove and so on.

Table of content

1.Use

2. Features

2.1 Horizontal milling machine features

2.2 Horizontal lift milling machine features

2.3 horizontal horizontal lift milling machine features

3.Advantages

4. The main parameters

5. Structure

6. Advantages and disadvantages

7.Other references

8.Horizontal milling machine manufacturers

1.Use

Milling machine: horizontal quality and stability. If you use the appropriate accessories, machining gears, cams, curved grooves and helical surfaces and other special shape parts, equipped with universal milling head, round table, dividing head accessories, Parts for hole processing. Install the vertical milling head, can be used to cut the end mill, (vertical milling head for special accessories) can further expand the scope of use of the machine. The machine is suitable for all kinds of machining industry.

2. Features

2.1 Horizontal milling machine features

1, the spindle sleeve can be manually micro-feed, and set the limit device, milling head can be followed, counterclockwise rotation adjustment 45 °;
2, the table can be vertical and horizontal manual feed and vertical movements, while vertical and horizontal can also achieve mobile fast forward, motor feed and vertical to the motor lift;
3, with 1200mm lengthened slider, 1500mm lengthening the table, the table longitudinal travel up to 1000mm, long trip, more stable;
4, the main drive and feed are used gear transmission mechanism, a wide range of speed;
5, the spindle bearing tapered roller bearings, carrying capacity, and the use of energy consumption brake, with a large braking torque, stop quickly, reliable braking;
6, the use of rectangular rail stability is good;
7, workstations and rails by super audio quenching, greater intensity.

2.2 Horizontal lift milling machine features

Spindle steel is good, carrying capacity.

1, table X, Y, Z three-way motor feed
2, X, Y, Z three-way rail sub-audio quenching, precision grinding
3, manual lubrication device can be forced lubrication of the screw and guide rail.
4, can be configured special accessories: vertical milling head, to achieve vertical milling function.

2.3 horizontal horizontal lift milling machine features

1, can be achieved vertical and horizontal milling with two kinds of processing functions.
2, two rotary milling head, the spindle can be rotated and adjusted at any angle.
3, can be used for processing shell and mold.
4, table X, Y to the motor feed.

3.Advantages

The advantages of horizontal milling machines are as follows:

1, machine rigidity is good, can carry heavy load cutting.
2, horizontal milling machine spindle motor power, variable speed range, give full play to tool performance, high-speed cutting.
3, easy to wear castings using vanadium and titanium wear-resistant cast iron, the important parts of the use of high-quality alloy steel, stable and durable.
4, the machine has a sound lubrication system.
5, horizontal milling machine can be configured according to user needs digital display device The product is easy to operate, reliable performance. Can be used a variety of cylindrical milling cutter, wafer cutter, angle cutter, milling cutter and end milling cutter processing a variety of plane, slope, groove and so on.

4. The main parameters

Horizontal milling machine parameters Item X6036
Spindle Taper Taper 7:24 ISO50
Spindle end to the work surface distance mm0-380
Spindle center to the bed Vertical guide surface distance mm175
Spindle speed range r / min60-1800 (12)
Table size mm1250 × 360
Worktable travel (longitudinal / horizontal / vertical) mm600 / 320/380
Worktable longitudinal / horizontal maneuver feed speed mm / min22-555 (8) 810 (fast)
Worktable vertical maneuvering speed mm / min590
T – slot / width / pitch mm3 / 18/80
Hanging beam stroke mm500
Main drive motor power kW4
Worktable motorized feed motor power w750
Lift lift feed motor power w 1100
X6036 horizontal milling machine cooling pump motor power w 90
X6036 Horizontal Milling Machine Cooling Pump Flow L / min 25
X6036 Horizontal Milling Machine Machine Net Weight / Gross Weight kg 2200/2400
X6036 horizontal milling machine Dimensions mm2000 × 1600 × 1800

5. Structure

1, the bed is used to fix and support the milling machine parts. The top surface has a horizontal guide for movement of the beam. The front wall has a dovetail vertical guide for the lift up and down. Equipped with the main motor, spindle speed mechanism, spindle, electrical equipment and lubricating oil pump and other components.
2, one end of the beam with a hanger, to support the arbor to reduce the bending and vibration of the arbor. The beam can be moved along the horizontal guide of the bed, and its extension length is adjusted by the length of the arbor.
3, the spindle is used to install the arbor and drive the cutter to rotate. The spindle is a hollow shaft with a front 7:24 precision tapered bore, which serves to install the cutter handle cone shank.
4, the vertical table longitudinal table by the longitudinal screw drive in the turntable on the guide rail for vertical movement to drive the workpiece on the table for longitudinal feed. The T-slot on the table is used to install the fixture or workpiece.
5, Horizontal table Horizontal table is located on the horizontal table above the horizontal rail, can bring the vertical table for horizontal feed.
6, turntable turntable can be vertical table in the horizontal plane to pull a certain angle (positive and negative are 0 ~ 45o), in order to milling spiral groove and so on. Horizontal milling machine with turntable is called horizontal universal milling machine.
7, the lift platform can drive the entire table along the vertical movement of the bed up and down to adjust the workpiece and the distance between the milling cutter and vertical feed.
8, base base to support the bed and lift, within the cutting fluid.

6. Advantages and disadvantages

In the horizontal milling machine using ordinary milling cutter milling, due to the milling cutter blade formed by the movement of the trajectory for the cycloid curve, so the milling time chips from thin thicker, milling cutter force at the end of light weight, to avoid blade Be broken by impact. Under the milling, the chip from the thick thinning, milling cutter force at the end of light, easy to impact the blade to break.

Horizontal milling machine milling, the rough use of milling, finishing under the milling method. When using the milling, the milling machine screw need to have a gap elimination device, or prone to vibration, resulting in poor cutting surface.

The advantages of milling on milling machines:

1, can be used for old milling machine, does not produce screw invalid gap movement.
2, suitable for milling the black surface of the casting.
3, milling cutter teeth force at the end of light weight, blade is not easy to break.

Milling machine milling defects:

1, friction, knife-edge blunt, short life expectancy
2, Yi Zhen knife, rough processing surface, poor processing accuracy.
3, the device is not easy, not suitable for milling thin parts.
4, consume more energy.

Milling machine milling advantages:

1, less friction when processing, milling cutter longer life.
2, easy to hold, no vibration, high precision machining surface.
3, easy to install, suitable for thin workpiece.
4, the feed power consumption less.

Milling machine milling under the shortcomings:

1, milling machine screw need to eliminate the device, or easy to produce invalid clearance movement.
2, not suitable for milling cast iron and forgings.
3, cutter teeth easily broken due to impact.

7.Other references

Vertical Milling Machine
Tapping Machine
Water Jet Cutting Machine
Plasma Cutting Machine
EDM – Electrical Discharge Machining
ERP – Enterprise Resource Planning
CAM – Computer Aided Manufacturing
CAD(Computer Aided Design)
cnc-milling-machine
cnc router
cnc-lathe-machine-buyers
3d-printer
cnccomputer-numerical-control
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cnc-machining

8.Horizontal milling machine manufacturers

ManufacturerHQSizeV/HAxisU/SSpecialModelPriceNote
Grizzly Industrial Inc.USAmicrovertical3universal
Micro-MarkUSAmicrovertical3universal
SIEG Industrial GroupChinamicrovertical3universal
Nano CorpJapanmicrohorizontal3universal
TORMACHUSAsmallvertical5universal
Kugler GmbHGermanysmallhorizontal5bothflycutting
DATRON AGGermanymediumvertical5bothdental
HURCOGermanymediumboth5universal
HAAS CNCUSAmediumboth5universal
MAZAKJapanmediumboth5universal
DMG MoriGermanymediumboth5universal
HellerGermanylargeboth5bothcrankshaft, camshaft
DANOBOTSpainlargeboth5universal
PAMA MachineItalylargehorizontal5universal
CNC MastersUSAsmallvertical3universal Baron$6,250.00
SaporitiItalymediumvertical3specialthread, worm
Liechti EngineeringSwitzerlandmediumhorizontal5special3D Profile
GFSwitzerlandmediumvertical5universalMicron
Waldrich CoburgGermanylargevertical5universalChina Owned
Shanghai SunmoreChinasmallvertical3universal
Weihai Huadong AutomationChinalargeboth3universal
WZChinalargeboth3bothrail, aluminum ingotaluminum ingot
Qinghai HuadingChinalargeboth3universal
CR OnsrudUSAmediumvertical5universal
Newway CNCChinamediumboth5universal
Victor MachineryUSAmediumvertical3universal
Shandong Weida HeavyChinamediumboth3universal
Nantong No.5 Machine ToolsChinamediumvertical3universal
Beijing Red FlagChinamediumvertical3specialauger attack, valve catheter, deep hole
Kasuga SeikiTaiwanmediumvertial5universal
WMW MachineryUSAmediumboth3universal
Dalian Machine ToolsChinamediumboth3bothcrankshaft, piston
Starrag GroupSwitzerlandlargeboth5both
Microlution IncUSAmicroboth5bothdeep hole
Crankshaft MachineUSAlargeboth3specialcrankshaft, camshaft
Clausing IndustrialUSAsmallboth3universal
Cincinnati GilbertUSAlargehorizontal3universal
American GFMUSAlargeboth3bothcrankshaft, camshaft
Acer SpringwoodUSAmediumvertical3universalTaiwan made
Weiss MachineryChinasmallboth3universal
Tacchi GiacomoItalylargeboth3bothdeep hole
SpinnerGermanymediumvertical3universal
SchiessGermanylargeboth5universalChina Owned
RafametPolandlargevertical3universal
KrewemaGermanymediumvertical3bothtube
Heinrich GeorgGermanylargevertical5bothsheet metal, slitting
Dalian FulltonChinamediumboth3universal
FramagAustriamediumboth3special
ChevalierTaiwanmediumboth3universal
Pietro CarnaghiItalylargevertical5universal
Ace MicromaticIndiamediumboth3universal
Accut MachineryChinalargeboth3universal
SordoniItalylargeboth3bothtransfer, thread, slot
Famar GroupItalymediumboth3bothtransfer
Ching Hung MachineryTaiwanmediumvertical3universalhigh speed
Tenzhou Tri UnionChinasmallvertical3universal
FermatCzechmediumhorizontal3universal
EGWGermanymediumvertical3universal
AZ SpaItalymediumvertical3universal
MpvosaItalymediumvertical3universal
Nantong JiarongChinamediumvertical3universal
Maschinen WagnerGermanymediumvertical5universal
LazzatiItalylargehorizontal5universal
Kunming Machine ToolsChinalargeboth3universal
Cheto CorpPortugalmediumvertical5specialdeep hole
Holroyd PrecisionUKmediumhorizontal3specialrotor
HabramaGermanymediumvertical3specialprofile, gear
ZimmermannGermanymediumboth5universal
ZayerSpainlargeboth5universal
Yih ChuanTaiwanmediumboth5universal
WitechSwitzerlandsmallvertical5universalengraving
WissnerGermanymediumvertical5universal
Willemin MacodelSwitzerlandmicrovertical5bothdental, watch, jewelry, medical
WFL MillturnAustriamediumvertical5universal
WemasGermanymediumboth5universal
WeingaertnerAustrialargevertical5bothwhirling
VHF CamfactureGermanymediumvertical5universal
Urban MaschinenbauAustriamediumvertical3universal
Union ChemnitzGermanymediumboth3universal
TrimillCzechmediumboth5universal
TOS VarnsdorfCzechmediumvertical3both
TOS KurimCzechlargehorizontal5universal
Tongtai SeikiTaiwanmediumboth3universal
SuginoJapanmediumboth3universal
Skoda Machine ToolCzechlargehorizontal3universal
SHWGermanylargehorizontal5universal
Shin Nippon KokiJapanlargeboth5bothrail, crankshaft, aluminum slab
Shenq Fang YuanTaiwanmediumvertical5universal
SchmollGermanymediumvertical3universal
Rong FuTaiwansmallvertical3universal
RoedersGermanysmallvertical5bothdie, mold, opticals
Rich YoungTaiwanmediumboth3universal
Reiden TechnikSwitzerlandsmallvertical5universal
RechermannGermanymediumboth3universal
RambaudiItalylargeboth5universal
RaisBulgariramediumboth5universal
PromacItalymediumvertical5universal
PrimaconGermanysmallvertical5specialwatch, jewelry
MB PortatecGermanymediumvertical5universal
PinnacleTaiwanmediumvertical5universal
Ping Jeng MachineryTaiwanmediumvertical5universal
PF MachinesSwitzerlandsmallvertical5specialjewelry,diamond
OptimumGermanysmallvertical3universal
OPS IntersollGermanymediumboth5universalhigh speed
Gruppo ParpasItalymediumboth5universal
OKK CorpJapanmediumboth5universal
Niles SimmonsGermanylargeboth5bothcrankshaft, camshaft
Nicolas CorreaSpainlargeboth5universal
NamsunKoreamediumvertical3universal
MuegaGermanymediumboth5universal
MTESpainlargehorizontal3universal
Mitsui Seiki KogyoJapanmediumboth5universal
MikromatGermanymediumvertical5universal
MetromGermanymediumvertical5both
MatecGermanymediumvertical5universal
LilianTaiwanmediumvertical3universal
LangGermanysmallvertical5specialengraving
KunzmannGermanymediumvertical5universal
KovosvitCzechmediumvertical5universal
KnuthGermanymediumvertical5universal
Keppler MaschinenbauGermanymediumhorizontal5bothcylinder head
KekeisenGermanylargeboth5both
Kao MingTaiwanmediumvertical5universal
Kao FongTaiwanmediumboth5universal
JuaristiSpainlargehorizontal5universal
JobsItalylargeboth3universal
Innse BerardiItalylargeboth5bothslot
IMES ICOREGermanysmallvertical5bothdental
Huron GraffenstadenFrancemediumboth5universal
HeyligenstaedtGermanylargeboth5universal
She HongTaiwanmediumboth3universal
HamuelGermanymediumboth5universal
GoratuSpainmediumhorizontal5universal
GoglioItalymediumboth5universal
FrejothTaiwanmediumboth5universal
FPT IndustryItalylargeboth5universal
FPSGermanymediumvertical3universal
FookeGermanymediumvertical5universal
FlexicamGermanymediumvertical5universalrouter
Fives GroupFrancemediumboth5universalprofile, router
First Long ChangTaiwanmediumvertical3universal
FidiaItalylargevertical5universal
FehlmannSwitzerlandsmallvertical5universal
ExeronGermanysmallvertical5universal
EumachTaiwanmediumboth3universal
EmissaSwitzerlandsmallvertical3bothwatch
EmcoAustriamediumvertical5universal
ElhaGermanymediumboth3both
EIMAGermanymediumvertical5universal
DufieuxFrancelargeboth5bothmulti spindle
ColgarItalylargeboth3universal
CMI DurangoSpainlargevertical3universal
CB FerrariItalymediumvertical5universal
BumotecSwitzerlandmediumvertical5universal
AlzmetallGermanylargevertical5universal
Agie CharmillesSwitzerlandmediumvertical5universal
AbeneSwedenmediumboth3universal

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